The material you choose for your product or application is key. It can reduce the risk of liability and ensure your credibility. Thermoset materials are used in so many products and applications because they offer advantages their competitors cannot. Below, you will find the benefits of using thermoset materials.

Benefits of Using Thermoset Materials

Thermoset materials are a type of plastic that offers several benefits. They are a highly unique material as they cannot be melted or reshaped after being cured, unlike thermoplastic materials, their top competitor. If you are thinking about which options are right for your product or application, consider the following benefits of thermoset materials.

Highly Durable

One of the most important features of any application is durability. Thermoset materials are highly durable. They are very strong and extremely resistant to wear and tear, which is why they are used in applications with harsh conditions. They are also highly beneficial in products that are consistently and strenuously used. For this reason, thermoset materials are commonly used in the automotive industry and industrial equipment.

Heat Resistant

A major advantage of using thermoset materials is their heat resistance. They can withstand extremely high temperatures. Compared to thermoplastics, thermoset materials maintain their integrity. Accordingly, they will not lose their strength or melt in high temperatures. This durability is excellent for applications like electrical insulators, which are meant to withstand extreme temperatures.

Electrical Insulation

Thermoset materials are highly beneficial as they are great electrical insulators. They effectively prevent the flow of electricity from going where it’s not supposed to go, making them ideal for use in electrical components and wiring. Their unique properties reduce the risk of electrical shock, which is necessary in electrical systems where safety is the top priority.

Corrosion Resistant

Thermoset materials are highly durable and resistant to corrosion. They do not degrade or rust when exposed to moisture or other corrosive substances. For applications that are outdoors and exposed to the elements, thermoset materials are a top choice. It can protect the application and ensure optimal functioning even in the worst weather.

Chemical Resistant

Resistance to chemicals is vital in so many applications. One of the significant benefits of thermoset materials is that they are chemical resistant. They maintain their stability even when exposed to acids, bases, and solvents. This quality is highly beneficial in products and applications that are close to harsh chemicals. The risk of a chemical leak or spill can cause severe damage. Thermoset materials can give you peace of mind due to their chemical resistance.

Flexible

Flexibility is key in many products and applications. Thermoset materials are highly flexible. They can be easily molded into different shapes to meet the needs of the application. In fact, they are often used in applications with intricate parts and details. This physical and functional flexibility, along with the other benefits of thermoset material, means they are often used in seal products and mechanical component goods. 

Cost-Effective

When choosing the right material for your application, cost may be a factor. While thermoset materials are more expensive upfront, their benefits make them a cost-effective solution in the long run. They are durable and have a long lifespan, which reduces your costs as you will not have to deal with costly repairs and replacements.

Seal Products and Mechanical Component Goods

If you are considering material options for your product or application, contact the team at Real Seal. They are trusted experts in seal products and mechanical component goods and can share the benefits of using thermoset materials and much more. Call today for more information!

Seals are an important part of so many applications. From textile manufacturing and die casters to printers and the automobile industry, seals are a key component. Because of their role in so many applications, maintenance is critically important. Seal assessment should be a regular part of the maintenance process. So, how often should you replace seals? Consider the information about seal maintenance below.

How Often Should You Replace Seals?

Due to the natural wear and tear that comes with so many applications and sealing systems, they can degrade over time. This is true even with the most durable and long-lasting of seals. In addition to wear and tear, certain issues may cause seals to wear out faster than they should. Because of this, regular maintenance is critical. Regular maintenance allows you to see when you need to fix or replace the seal. 

The frequency at which seals should be replaced depends on several factors. This includes the environment they are in and the material they are made up of. It’s also important to look for the signs that indicate the seal needs to be replaced. This is because some seals can last months to years. Consulting with the manufacturer’s guidelines is necessary to understand the lifespan of each unique seal.

Signs That a Seal Needs to Be Replaced

When the signs for replacement are clear, it is important to do it right away. Failing to replace faulty seals can impact the application and be potentially dangerous. Consider the following signs that it is time to replace seals.

Visible Damage

If you look at the seal and you can see damage, it’s time to replace it. Common signs include cracks, tears, or deformation. Cracks and tears can leave the application vulnerable to leaks. Additionally, warped or misshapen seals can impact the overall function of the application. Replace the seals immediately if you notice any visible issues.

Leakage

Seals are meant to keep things tight and prevent liquids and gases from getting out. Leaks can impact the application greatly and potentially cause serious harm. Leaks are a clear sign that it is time to replace your seals.

Reduced Performance

If your application is performing poorly it may be due to the seals in the system. This may include pressure or friction issues. Reduced pressure seriously impacts performance. Issues with friction can lead to overheating. The accelerated wear and tear that comes with performance issues can often be addressed by replacing the seals.

Seal Maintenance Tips

Extending the life of seals can ensure reliability and optimal performance. Replacing seals when necessary is an important investment in the applications. However, there are several ways you can ensure your application’s seals last. Consider implementing the following preventive maintenance tips.

Proper Installation

Ensuring seals last begins with installation. Proper installation can improve the overall performance of your application. It also is highly beneficial when it comes to the longevity of seals. 

Quality of the Seals

Investing in high-quality seals can pay off in dividends. Finding the seal that is right for your application is necessary. Consult with a top sealing components supplier to find the perfect seals.

Regular Maintenance

Creating a schedule for routine maintenance is a must. Work with a skilled sealing components supplier to find out when and how often you should check your application’s seals. This allows you to see the warning signs that there may be issues. Prompt replacement is key to saving you time and money in the long run. 

Sealing Components Supplier

If you need to replace seals, contact the team at Real Seal. They are trusted experts in the field. Real Sea offers both seal products and mechanical component goods. Contact their team today for more information!