Rubber is a versatile material that is a part of everyday life. From car tires and shoes to medical devices and sealants, rubber is a common material that has a major impact on the modern world. Despite being commonly used today, it has ancient origins from as early as 1600 BC all over South America. Below you will find the history of rubber and how it has become a modern staple.
History of Rubber
Indigenous cultures first discovered rubber from a tree. The Hevea brasiliensis tree is also known as the “rubber tree.” It is a species of rubberwood that is native to the Amazon region of South America. The tree has a milky latex substance that can be extracted from it. This is the primary source of naturally made rubber. Once this was discovered, various indigenous civilizations started using the material for various purposes. It was commonly used for waterproofing their dwellings and making shoes.
As with many discoveries, explorers from all over the globe brought rubber from South America to other places. This included Europe, Asia, and North America. In the 19th century, a significant advancement in rubber occurred. The process of vulcanization made rubber stronger, more durable, and improved its elasticity. This process is made possible when rubber is heated with sulfur. This process transformed rubber and made it suitable for a wide variety of applications. In fact, the vulcanization process catapulted rubber into the modern world as it coincided with the Industrial Revolution.
Modern Applications of Rubber
While vulcanization made rubber an indispensable part of life, the demand was too great. Natural rubber could not meet the modern demands as it was much greater than during the 18th and 19th centuries. Due to the rubber shortage, synthetic rubber alternatives were necessary. Scientists began working on producing a synthetic rubber that could meet the demands. This was beneficial as it reduced the impact on tropical forests in South America and provided a reliable supply. To this day, synthetic rubber is used in a wide variety of applications.
There are many rubber products that you likely are aware of. From automotive parts and construction materials to medical devices and specialty seals, rubber is something you likely interact with on a daily basis. However, there are some unique products rubber is in that you may not be aware of. Wetsuits, sticky notes, surgical masks, ear plugs, tennis balls, and carpet backing. The possibilities are endless when it comes to the use of rubber in one’s everyday life.
Versatility of Rubber
Rubber can be combined with other materials to create composite materials for various applications.
Rubber and Polyurethane: Rubber and polyurethane are often combined. They offer durability, flexibility, and are resistant to abrasion. Rubber polyurethane is often used in industrial wheels, rollers, and specialty seals.
Rubber and Silicone: Silicone rubber is a highly versatile material as it is temperature resistant and can be used in a wide variety of environments. It is also highly flexible and has insulation properties that are beneficial for electrical applications. Rubber and silicone products are often used in medical devices and automotive seals.
Rubber and Nitrile: Nitrile rubber is oil and fuel resistant. This makes it a great option for applications exposed to petroleum-based fluids. It is also resistant to abrasion and has excellent sealing properties. Because of these features, they are often used in automotive seals, gaskets, and oil-resistant hoses.
Rubber and Neoprene: Neoprene rubber is a highly versatile material as it is resistant to oil, weather, and various chemicals. It can also effectively withstand a high temperature range. Neoprene rubber is often used in automotive seals, industrial hoses, and gaskets.
Thermoset plastics and thermoset rubbers are both common materials used in several everyday materials. In addition, they are also used in a number of different industries. Both thermoset plastics and thermoset rubbers are essential materials in polymers and elastomers. While they are used in the same field, they have unique differences. Below you will find helpful information comparing thermoplastic elastomers and thermoset rubber.
Comparing Thermoplastic Elastomers and Thermoset Rubber
To fully understand the difference between thermoplastic elastomers and thermoset rubber, it’s critical to understand what they are.
Thermoset Elastomers:
Thermoset elastomers are made from a mixture of polymers. This is often a thermoplastic matrix mixed with rubber-like particles. They are a class of materials that have both thermoplastic and elastomeric properties. The combination of materials used to create them makes them highly versatile and a top choice in many applications. In fact, they are able to withstand various temperatures. They can be hardened with cool temperatures and softened with warm temperatures over and over again. Common applications include the automotive industry, consumer goods, and medical devices.
Thermoset Rubber:
Unlike thermoset elastomers, thermoset rubber is not resistant to temperatures in the same way. In fact, thermoset rubber is hardened in cool temperatures and cured in warm temperatures. The chemical change that occurs with different temperatures is irreversible. Because of this, thermoset rubber is highly durable and strong. Common applications include tires and auto components, electrical insulation, and other industrial applications.
Notable Differences Between Thermoset Elastomers and Thermoset Rubber
While thermoset elastomers and thermoset rubber are both essential materials in the field of polymers and elastomers, their properties are uniquely different in several ways. Consider the following if you are selecting one of the two options.
Processing Methods:
The methods used for processing both of the materials are vastly different. Thermoplastic elastomers are processed using methods such as injection molding and blow molding. However, thermoset rubber is usually processed through compression or transfer molding.
Unique Properties:
Thermoplastic elastomers are versatile and easy to process. This makes them a popular option in many applications. However, thermoset rubbers offer a number of advantages. Some include their strength, durability, temperature resistance, and ease of use. Both have unique properties, so it’s important to understand exactly what you need for your application.
Price:
Prices can vary depending on your location and who you purchase your materials from. However, thermoplastic elastomers are often lower in terms of production costs. This is another reason why they are more commonly used as compared to thermoset rubber.
Reversibility:
As discussed, thermoplastic elastomers are highly versatile as they can be remelted and reshaped with ease. This allows them to be easily recycled as they can go through multiple processing cycles. This is unlike thermoset rubber, as it is irreversible.
Specialty Seals
Speciality seals are a part of various industries, including automotive, medical, aerospace, and industrial. These industries require materials that have just the right properties for the specific application. This is necessary to ensure that the seals are up to the challenge, as the environment is often challenging. An effective seal is critical no matter what issues the environment poses. This is why so many choose thermoplastic elastomers and thermoplastic rubber. Both play crucial roles in the production of speciality seals due to the unique and beneficial characteristics.
When choosing between thermoset elastomers and thermoset rubbers, the choice depends on the unique needs of your application. This includes the environmental conditions, durability requirements, resistance needs, and other factors. The team at Real Seal is skilled and experienced in sealant manufacturing and distribution. Avoid the wait and contact their team today for more information!
Thermoset plastics are a group of polymeric materials. They are widely used in a wide variety of industries due to their unique properties. Thermoset plastics are durable, versatile, and a highly remarkable material. What sets them apart from other materials is their ability to undergo permanent chemical changes. These changes result in strong and heat-resistant final products that are highly useful in a number of industries. Understanding thermoset plastics can provide value if you are in the aerospace, automotive, electrical, or construction industries. Below, you will find more information about the material and its respective benefits.
Understanding Thermoset Plastics
Thermoset plastics undergo a unique process when they are manufactured. When exposed to heat during the manufacturing process, thermoset plastic materials undergo a cross-linking reaction. This reaction is irreversible and results in a three-dimensional network structure. This unique process results in a number of desirable qualities, including strength, stability, heat resistance, and chemical resistance. Thermoset plastics also offer electrical insulative properties, which are highly beneficial in a number of industries.
Thermoset materials are often used in industries and applications that have extreme conditions. This is because thermosets are unlike other plastics, as they cannot be remelted or reshaped after they are formed. Their resilience to high temperatures sets them apart from nearly every other thermoset plastic material.
Benefits of Thermoset Plastics
Thermoset plastics are used in a wide variety of industries due to their unique benefits. Consider the following if you are comparing materials for your application.
Chemical Resistance:
One of the major benefits of thermoset plastics is their chemical resistance. They are resistant to a wide range of chemicals, which makes them suitable for a number of different environments. Certain applications can have extreme environments with highly corrosive substances. Choosing thermoset plastic specialty seals can ensure your operation runs smoothly.
Longevity:
Thermoset plastics are highly durable and long-lasting. They can withstand a lot as they demonstrate resilience against wear and tear. This is beneficial for your applications as it can ensure optimal operations. The reliability of thermoset plastics is unlike any other material. It can also save you time and money as you do not have to constantly replace the materials.
Heat Resistant:
Thermoset plastics have a very high resistance to heat. Because of the unique nature of certain industries, this is highly beneficial. This is why thermoset plastic materials are used in the automotive and aerospace industries. Exposure to constant heat will not degrade thermoset plastics. This ensures that there are no heat-related complications in any of your applications.
Strength and Durability:
The unique structure of thermoset plastics makes them a top choice in a number of applications. This is because they have a cross-linked structure that adds a level of rigidity and durability that is key to the success of industrial and engineering applications. These materials can withstand substantial stress and still maintain their structural integrity.
Structural Stability:
In addition to their strength and durability, thermoset plastics can maintain their structure under high pressures and temperatures. Their exceptional stability ensures optimal performance. In applications where precision and consistency are necessary, thermoset plastic materials are a top choice.
Electrical Insulation:
Thermoset plastics have great insulative properties. This is why thermoset plastics are great for applications that have electrical components. Their electrical resistance ensures the reliable and smooth performance of electrical applications. Due to the dangers associated with electrical conductivity, thermoset plastics are a great option.
Versatility:
The various benefits of thermoset plastics make them a versatile choice. The materials meet high demands in a variety of applications, including the automotive, aerospace, construction, and industrial industries. For those determining which material to use for their applications, consider thermoset plastics for their versatility and benefits.
Fire can be extremely dangerous, especially if it is not well controlled. Whether it’s a wildfire or a campfire, it can be deadly and unpredictable. Despite the dangers of fire, it is a part of leisure activities, certain professions, and even in magic shows. It has also played a critical role in our history as it served as heating for homes, drove engines, and was a part of cooking. You may wonder, can fire melt everything? Below you will find information about the power of fire.
Can fire melt everything?
Fire is a chemical reaction that involves the combination of both oxygen and fuel. Fires can reach temperatures of up to 1,100 degrees Fahrenheit. While it can’t melt everything, it can melt strong materials, including steel. This is impressive as steel has a melting point of 2,500 degrees Fahrenheit. However, there is a difference between burning versus melting points.
The Difference Between Burning and Melting
There are unique differences between burning and melting when it comes to the power of fire. Below you will find helpful information that outlines the differences.
Burning: Burning occurs when a substance combines with oxygen through a chemical reaction. The chemical reaction often produces heat, light, and sometimes gas. This process is often associated with combustible materials. This includes materials such as wood, paper, or flammable gases.
When these materials come into contact with enough oxygen and heat, combustion occurs. Combustion involves the breakdown of the molecular structure of the materials. The energy released during this process is both heat and light, or more commonly referred to as flames.
Melting: Melting is a process that occurs when a solid material is exposed to enough heat. When exposed to a certain amount of heat, the material transitions from a solid to a liquid state. This occurs when the material reaches its melting point. A melting point is the temperature at which a molecular structure allows the material to lose its solid form.
Common materials that you may have encountered include wax and plastic. They have a low melting point and can turn from a solid to a liquid quite fast. Each material has its own unique melting point as steel has a much higher melting point than wax. Unlike burning. Melting does not undergo combustion so you won’t see any flames.
Materials With Low Melting Points
Fire cannot melt everything and there are some substances that are particularly resistant to fire and heat. Below are some of the materials that fire cannot impact.
Diamonds: Fire cannot meld diamonds. It not only has a high melting point, more than 6,300 degrees Fahrenheit, but it also has strong covalent bonds. These bonds make diamonds resistant to heat.
Some Types of Glass: Ordinary glass can melt when exposed to heat. However, there are certain specialized types of glass that can resist melting at very high temperatures. The glass generally has refractory materials in it that are heat resistant.
Refractory Bricks: These bricks are specifically designed to resist high temperatures. They are often used in kilns, industrial furnaces, and other high-heat environments that require the material to have a high melting point.
Heat Resistance and Specialty Seals
There are a number of industries that require seals to be resistant to high heat. For unique applications that have intense elemental pressure, specialty seals are necessary. The seals can be customized to meet your unique needs. Engineered thermoplastic mechanical components can ensure your project needs are met and resistant to high heat and other elements. The team at Real Seal offers customized options that can withstand environmental pressures. Contact their team today for more information!
Whether you realize it or not, polyurethane materials are an integral and prominent component in our everyday lives. They are present in a number of products and provide a number of benefits. They can make things you use on a daily basis more efficient, durable, and comfortable. Whether it’s a cozy couch or comfy shoes, you can thank polyurethane materials. Due to their amazing benefits, you may wonder, how are polyurethane materials formed? Below, you will find more information on the material and how it is incorporated into your everyday life.
How are polyurethane materials formed?
Polyurethanes are highly versatile plastics. They are a top choice for manufacturers due to their benefits. They are in a number of products and a variety of applications that are likely a part of your everyday life. They are formed by reacting a polyol with a diisocyanate or polymeric isocyanate. This mixture also includes some suitable catalysts and additives. These materials are highly versatile, so they can create a wide variety of different materials.
They are also customizable, which is a huge draw for manufacturers.
The nature of polyurethanes and the chemical process allows for advantageous adaptations. Unlike other materials, polyurethanes can solve a number of problems. They are molded into non-traditional shapes, including polyurethane O-rings and sealing systems. In terms of manufacturing consumer products, this is highly beneficial. The products are made to add comfort, warmth, and convenience to consumers’ everyday lives. Not only does it provide comfort, but it is also highly durable and safe.
Benefits of Polyurethane Materials
Polyurethane materials offer a wide range of benefits. They are highly versatile across a number of industries. Consider the following benefits of the material.
Chemical Resistance: Unlike a number of compostable materials, polyurethanes are resistant to a number of oils, chemicals, and solvents
Flexibility: Polyurethane specialty seals are formulated to be either soft and flexible or hard and rigid depending on the unique needs of the application
Water Resistance: Some polyurethanes are resistant to water and even waterproof
Versatility: Polyurethanes are highly versatile as they are molded and customized into various shapes, sixes, and textures
Mold and Mildew Resistant: Mold and mildew can cause serious damage to applications in moist environments, which polyurethanes are resistant to
Common Products With Polyurethane
Polyurethane is a highly versatile material in a wide variety of applications. The following are just a sample of products you interact with on a daily basis that contain polyurethane.
Home Furnishings:
Polyurethane in the form of foam is in furniture. This includes couches, mattresses, and upholstered chairs. This improves both the comfort and durability of your furniture.
Automotive Parts:
The material is often used in cars and other automobiles. It is in car seats, steering wheels, dashboards, and suspension components. As with home furnishings, polyurethane adds both comfort and durability to various auto parts.
Shoes:
The soles and insoles of your shoes are likely made from polyurethane. They provide cushion and additional support to keep your feet healthy. In addition, the material can also add water resistance to your favorite sneakers.
Medical Devices and Equipment:
Polyurethane is a part of our everyday lives, but it is also an important part of the medical field. The material is in catheters, tubing, and other medical devices. The material is beneficial for this application due to the biocompatibility.
Coatings and Finishes:
Polyurethane is in paints, varnishes, and coatings. These are found in wood, floors, automotive, and furniture applications. These coatings and finishes provide durability and resistance to everyday wear and tear.
Silicone rubber seals are used in a variety of applications. One important question when it comes to silicone rubber seals is the temperature threshold. This is important to note as different applications have environments that can get really hot. Understanding the exact temperature point where silicone rubber seals will begin to degrade is key. Below you will find the top temperatures for Silicone rubber seals.
Top Temperatures for Silicon Rubber Seals
While there isn’t a definitive answer, there is a known range impacted by certain factors. Silicone rubber can withstand temperatures above 200 degrees Celsius. A key component in what a silicone rubber seal can withstand is time. The amount of time of exposure can change how hot silicon rubber can get before it melts. For example, a seal exposed to intermittent heat lasts longer than a seal exposed to continuous heat. Time can impact the longevity and performance of a silicone rubber seal. Because of that, it is critical to understand the environment before you choose your wholesale specialty seals.
Silicone Rubber Melting Point
Silicone rubber seals can withstand very high temperatures. However, there are noticeable changes in the material when it gets around its melting point. Silicone heated up to 150 degrees Celsius will result in very few changes. This is true even if the silicone seal is exposed to this temperature for long periods.
Silicone exposed to temperatures of 200 degrees Celcius includes changes that you can see. At this temperature, the silicone becomes harder and less flexible. When exposed to 300 degrees Celsius, the material becomes much harder. It is also less stretchy in a very short amount of time. Despite the physical changes, it will not melt. However, temperatures beyond 450 degrees Celsius result in melting.
Thermoplastic Components of Silicone Rubber Seals
Silicone rubber seals are used in a variety of applications. Common applications include cookware and kitchen tools, electronics, medical devices, personal care products, and industrial machinery. They are used in a number of industries and applications because they are flexible and durable. They are also heat resistant, making them a top choice for a number of applications with a hot environment.
Silicone rubber is a thermoset polymer. However, there are additional thermoplastic components that are incorporated into the seals. This depends on the application and the purpose of the silicone rubber seal. There are thousands of available materials that can be used in both industrial and consumer products. The additional materials often serve an integral and functional purpose. Common purposes include reinforcement or bonding.
Common Thermoplastic Materials
Silicone rubber seals are often combined with thermoplastic components. Below are some of the commonly used materials with silicone rubber seals.
Polypropylene: This is often used in gaskets or seals due to its chemical resistance and low moisture absorption
Polycarbonate: This material is often used when transparency, heat resistance, and impact resistance is necessary
Polyethylene: This is often used as a jacket material for cable seals or gaskets as it is resistant to chemicals
Benefits of Silicone Rubber Seals
Silicone rubber seals offer temperature resistance. This is highly important in a number of different applications. However, there are additional benefits to silicone rubber seals beyond just this. Consider the following if you are considering silicone for your application.
Flexible: Silicone rubber seals are flexible and elastic. This is beneficial as they can conform to irregular shapes. This can be helpful in challenging applications and environments.
Weather Resistant: For applications that are impacted by UV rays, silicone rubber seals are both weather and UV resistant. This is ideal for outdoor applications.
Longevity: Trusting that your silicone rubber seal will last is invaluable. They are resistant to degradation and wear and tear, making them a great long-term option.
Manufacturing plays an integral role in the modern world. Not only are material items more readily available, but they are also much more advanced due to manufacturing improvements. The manufacturing industry encompasses everything from toys and textiles to large machinery and automobiles. Almost everything in your home has gone through the manufacturing process. Because of this, the type of material is important as you are constantly exposed to everything from wood to metal. There are various materials in the manufacturing industry. The type used depends on the unique application and project. Below you will find the 6 most common manufacturing materials.
6 Most Common Manufacturing Materials
There are a number of different materials used in manufacturing. The type of material depends on your industry and specific application needs. Consider the following most common manufacturing materials.
Rubber: Rubber is a common manufacturing material. It is a versatile material that can be used in a wide variety of industries. Some of the common uses for rubber include auto tires, hoses, roofing, footwear, cookware, mattresses, and seal products and mechanical goods. Because of its flexible and durable nature, it is a preferred choice for manufacturers.
Plastic: One of the most common materials in manufacturing is plastic. It is used in a number of industries. Common industries include automotive, construction, textiles, and food packaging. Similar to rubber, plastic can also be used to create o-rings and sealing systems. The material is highly versatile and as it can be used to make everything from piping to water bottles.
Metal: Metal is another common manufacturing material due to its durability. There are a number of different types of metal that can be used depending on the industry. Each serves uniquely different purposes depending on the application. Common types include steel, aluminum, and cast iron. Steel is known for its strength and its use for large-scale projects. Alternatively, aluminum is lightweight and useful in the field of electronics. The versatility of metals allows manufacturers options. This ensures optimal performance and reliability.
Paper: Another common material in manufacturing is paper. This is because it is a highly versatile material applied in a variety of different applications. Paper is everywhere as it is a major part of so many different industries. From paper plates, cups, and napkins to books and toilet paper, the material is dynamic. When it comes to manufacturing, the appeal of paper is that it is cost-effective, lightweight, and recyclable. For those who prioritize eco-friendly materials, paper is a top choice.
Wood: Wood is a common manufacturing material. While most people think of wood as mostly a part of the furniture industry, it has a wide variety of applications. Wood is a common manufacturing material for doors, window frames, and other household items. Because wood is widely available, it’s a great material for manufacturing. Additionally, wood is recognized as a sustainable material. This is because its cultivation does not necessitate the use of fertilizers or pesticides. This makes it an organic product unlike a number of other goods.
Wiring Harness: Wiring harnesses are a common manufacturing material. In fact, they play a critical role in the functionality of cars, trucks, and construction equipment. These harnesses serve as a means of communication between different devices within a vehicle or machine. They are mostly made from insulated wiring and serve as a safeguard against damage. In addition to protection, the insulation prevents electrical contact. This is necessary to ensure optimal safety and avert the risk of short circuits in cars or other machinery. They provide protection and prevent electrical issues, ensuring smooth operation and safety.
Silicone rubber seals are versatile and widely used components. They are known for their excellent sealing properties and durability. Silicone rubber seals are made from a synthetic elastomer, specifically silicone rubber. This material offers a unique combination of flexibility and high-temperature resistance. Below you will find more information about the melting point of silicon rubber seals.
Melting Point of Silicon Rubber Seal
Silicone rubber seals are used in a wide variety of industries, including the automotive, aerospace, electronics, and plumbing industries. They play an important role in these industry applications as they prevent leaks, seal out contaminants, and ensure reliable performance in a wide range of environmental conditions. This is made possible for a variety of reasons, but most importantly, due to the melting point of silicon rubber. Silicone rubber offers high thermal stability and resistance to extreme temperatures. The melting point depends on a number of factors, including the formulation, composition, and whether there are any additives.
Standard Melting Point
For the standard silicone rubber seal, the general melting point falls between -50°C and 300°C. This is a broad range compared to alternative materials. This is possible because silicone rubber can be tailored to have different properties. This includes things like high-temperature resistance or low-temperature flexibility. This is done by adjusting its composition. However, standard silicone rubber seals fit within the aforementioned range.
Special Grade Melting Point
While the standard range is vast, special grades of silicone rubber can be formulated to have specific properties to meet your application’s requirements. Specifically, high-temperature silicone rubber grades can withstand even higher temperatures. This can be done without melting or any serious damage to the seal. In fact, some high-performance silicone rubber seals can reach more than 500°C.
In addition to high-performance silicone rubber seals, silicone rubber can also be used to maintain its flexibility at lower temperatures. These are referred to as low-temperature silicone rubber-grade seals. While these seals have much lower melting points, they are excellent at maintaining a rubbery state when exposed to higher temperatures.
Benefits of Silicone Rubber Seals
Silicone rubber seals offer a wide variety of benefits that make them a top choice in many applications. Consider the following if you are looking for the right seal for your project.
Seal Performance: Silicone rubber seal material has unmatched sealing properties. They are highly effective in preventing leaks from fluid, gas, or other contaminants.
Flexibility: Silicone rubber seals are highly flexible and elastic. This allows them to withstand numerous dimensional changes without compromising their sealing capabilities.
Chemical Resistant: Silicone rubber seals are highly resistant to a wide range of chemicals. This includes harsh chemicals, including acids, bases, and solvents.
Longevity: Silicone rubber seals are known for their durability and longevity. They are resistant to a variety of factors, including aging, degradation, and even compression.
Silicone Rubber Seal Formulations
Silicone rubber seals have a wide range of melting points depending on the unique formula and its intended application. To ensure your seal meets the unique needs of your application, it is recommended to consult with a skilled seal manufacturer. They can provide you with the necessary information based on your application’s requirements.
Silicone rubber seals are a great choice due to their amazing benefits. Their sealing performance, temperature resistance, flexibility, chemical resistance, and longevity make them an ideal choice for a wide range of sealing applications. In fact, Real Seal specialty seals can be formulated and customized for your specific project. Contact their team today for more information!
Seals are essential components in many industrial and consumer applications. Everything from medical devices to industrial machinery relies on the integrity of sealants. Seal integrity is critical to their performance, safety, and longevity. Issues with seals can create serious damage that can cost companies a lot of time and money. To ensure the strength and lifespan of a seal, it’s important to regularly check and maintain the seals in your application. There are various factors that can impact the longevity of a seal. Below you will find what affects seal integrity and how you can ensure your seals last.
What Affects Seal Integrity
There are a wide variety of factors that can impact the integrity of a seal. Consider the following to ensure your seals stay in good shape for the long run.
Natural Wear and Tear:
One of the most common reasons seals fail is due to the natural wear and tear that comes with their use. Even high-quality seals have a lifespan so it’s important to understand when and how often your seals need to be replaced. One of the best ways to ensure your seals are effective for the long haul is regular maintenance. Regularly checking your seals and addressing minor issues can improve their longevity. It can also ensure that they are replaced before they can cause any damage to the application.
Improper Application:
The installation process can be a major factor in the effectiveness and integrity of a seal. If a sealant does not bond properly, the area is not properly prepared, or if the technique used is ineffective, it can impact the integrity of the seal. This can reduce the lifespan of the seal and even cause serious issues if the installation is done poorly.
Seal Quality:
The quality of the sealant material can impact its integrity. Seals need to be created based on the unique needs of the application. If quality materials are not used, the strength and durability of the seal can be affected. Seal manufacturers at Real Seal curate materials that can withstand the stress of the unique application so the seal can last.
Temperature:
Temperature can affect seal integrity as it can impact how well it sticks together. For example, if the temperature is too hot, the seal can melt and weaken. Alternatively, if it’s too cold, the seal may not stick properly. Drastic changes in temperature can also advance the breakdown of a seal. Different applications have varying temperatures so it’s important to choose a seal that fits your unique needs. A specialty seal manufacturer can ensure your seals are right for your application as they rigorously test the materials.
Moisture:
Moisture can impact seal integrity as it can weaken the adhesive properties. This can make the seal less effective and cause it to break down much faster. Moisture or humidity can impact a seal when it’s being applied and after. If there is any moisture during the installation process, the seal can fail to bond properly. Moisture can also break down a seal over time if it is exposed for prolonged periods. Proper installation and using the right materials for your application are critical when it comes to maintaining the seal’s longevity.
Pressure:
Pressure can impact seal integrity as it can break it down much faster. Still, pressure can cause damage including tears, distortion, or complete breakdown. This can lead to leaks and seal failure if not addressed right away. When choosing a sealant, it’s important to assess the list of seal products and their materials to ensure it is strong enough for your application. Consider the amount of pressure involved in your application and overcompensate to ensure the integrity of the seals.
Keeping seals in good working condition can help prevent damage and financial losses associated with the issue. However, seals can break for a variety of reasons. Natural wear and tear, environmental issues, and even improper installation can cause issues with a seal. Addressing the issue right away is important in order to prevent serious issues. Below you will find how to fix a broken seal.
Signs of A Broken Seal
There are a number of signs that indicate you may have a broken seal. If you notice any of the following, it’s likely that the seal is broken or damaged.
Leaks: Leaks are a strong indicator that the seal is broken. There are varying levels of severity so it’s important to address the issue right away.
Condensation: Condensation around the sealant can be a sign that there are issues. Addressing the issue right away can be less costly as condensation is an early sign of a broken seal.
Energy Bill Changes: An increase in your energy bill can be a sign of serious issues with your application. Consult with a professional to diagnose the issue as it could be due to a broken seal.
Mold or Mildew: Broken seals can cause leakage which can result in mold or mildew. If you notice mold or mildew on your application, especially if it’s around the seal, it may be broken.
Visible Cracks or Damage: Visible damage does not always mean that your seal is broken. Although it is an indication that you need to address the issue. Cracks and damage are an early sign of potential issues that can be prevented if dealt with right away.
How to Fix a Broken Seal
Depending on the severity of the broken seal, there are a number of ways to fix it. For small cracks, a sealant or adhesive can be used to fill in any gaps or cracks. If the damage is slightly more severe, a patch may be beneficial. This can be a risk, so it’s important to use caution when patching a seal. In many cases, replacing the defective seal entirely can be more effective. You can replace it with o-rings and sealing systems as they are more effective than trying to fix older and less effective seals.
An effective way to determine if the seal has been effectively addressed is by performing compression pressure testing. This can help identify if the seal has been fixed, in addition to identifying the issue. While you may want to try and address the issue yourself, fixing broken seals is best done by a professional. This can help ensure the job is done right and avoid future issues.
Causes of Broken Seals
Taking preventative measures when it comes to seals is key in avoiding the costs associated with damage. Consider the top causes of broken seals and what you can do to avoid costly issues.
Wear and Tear: The normal wear and tear associated with seals can cause breaks and damage. Regular maintenance and assessments can help you see changes before they cause issues.
Extreme Temperatures: Depending on your specific application and the surrounding environment, issues can arise due to extreme temperatures. Be sure that you have the right seals for your applications. Having the proper seals and properly installing them can help protect them from damage due to extreme temperatures. Before installing your seals, consult with the experts at Real Seal as they are skilled and experienced in manufacturing quality seals.
Improper Installation: Proper installation is integral when it comes to the longevity of your seals. Professional installation, in addition to working with quality seals is key to ensuring your seals last.
