Installing Hydraulic Seals

Hydraulic seals are often used for industrial and domestic applications (such as aerospace, electromechanical, climate control, filtration, fluid and gas handling, and process control) to facilitate the separation of liquids. The proper installation of hydraulic seals is vital for efficient operation in hydraulic systems.

There are different types of installation methods depending on the nature of the applications. Whether it is for maintenance procedure or a fresh new installation, different procedures are required. However, in both applications, there are common steps to execute to successfully install hydraulic seals.

The purpose of this blog is to provide you with 4 tips to install hydraulic seals in a safe environment.

4 Tips to Successful Hydraulic Seal Installation

Before starting your installation, consider the following:

Inspect Installation Parts. Before the installation, inspect the parts that need to be sealed for any signs of damage. Scratches or cuts on the surface could lead installation failure and leakage.
Prep and Clean Installation Tools and Seals. Before the installation, prep and clean the seals with lint-free cloths. Also, clean all installation tools to remove excess dust and other solid particles (chips, dirt and other foreign particles) that may affect the sealing performance, resulting in leakage.
Protect Seal Surfaces. Next, protect seals from sharp corners and burrs to minimize surface damage.
Lubricate Seals. Before the installation, lubricate the seal and its sealing path to prevent abrasion and enhance durability. Several lubricants used for this purpose: petroleum base, silicone grease or oil, barium grease, or fluorocarbon fluid. (Pro Tip: Select a lubricant that is compatible with the raw materials used to produce the seal.)
Heat the Seals. Before the installation, heat the seals to improve hydraulic seals’ elasticity. You can also soak the seal in hot lubricant to soften the seal installation. However, do not heat the seal beyond its temperature limit to minimize damage to installation parts. Also, do not heat the seal when it is stretched. This will lead to reduction in size of the seal.

To ensure an optimal and efficient seal installation, use the right tools to eliminate the chances of denting or damages to installation parts and seals. Although these tips seem basic, they will lead you towards successful seal installation. However, following these tips will not ensure optimal success.

As an application user, you must review the user manual provided along with the purchase of hydraulic seals. This manual will include essential procedures to properly install hydraulic seals. Read and understand the installation procedures and follow the steps carefully for successful installation. If you have any questions, stop the installation process and seek a professional technician. You can also contact the manufacturer for further clarification.

Make sure you clearly understand the hydraulic seal installation procedures and best practices before starting the project. Good luck!

Partner with Real Seal

To help you identify the best materials to install hydraulic seals, contact Real Seal to create a customized solution and value for your business.

Real Seal manufactures and distributes seal products and mechanical components with a strong focus on performance oriented rubber and plastic materials. We are a full-service supplier of sealing and mechanical components, operating in hundreds of industries both nationally and internationally.