If you want to drastically improve the efficiency of your pump and reduce maintenance, the first thing to do is change your approach to maintaining your pump. Focus not just on the specialized equipment your plant uses, but on the pipes, valves, and other pieces which are crucial for the plant’s operation.
Did you know that the most common source of wasted energy in pumping systems has to do with seals that weren’t properly sized for their applications? This causes throttling of the pump’s flow, and reduces efficiency. Pumps run in this way also produce higher levels of vibration, which will cause unnecessary damage and reduce the longevity of the seals significantly.
Where does seal failure begin?
While improvements in mechanical seal design have drastically improved their lifespan, using seals outside of their intended environment will cause them to fall short of these estimates. Oftentimes, the problem is that the pump has been used outside of its desired application range. By taking the time to ensure that the entire system is working properly, and fixing problems at their source, you can reach the best efficiency point (BES) and extend the life of your seals.
Root Causes
If a premature mechanical seal failure occurs, there are several common root causes which should be investigated to reach optimal performance for the whole system. In most cases, sealing devices are are being used in an off-design operation. This can cause excess vibrations transmitted throughout the pump, and damages the seals installed in the system.
Avoid these root causes of seal failure
Excessive vibration in the seal chamber cavitation, internal re-circulation, or asymmetrical wear.
Cavitation refers to the vaporization of the fluid and fluid film in the seal chamber.
Temperature increases in the seal chamber under low-flow conditions will cause vaporization of the fluid in the seal chamber.
Insufficient cooling flow from mechanical seal support system.
Critical Seal Components
The mating pair of seal rings is the most sensitive to vibration and insufficient lubrication. Choose these rings carefully based on the conditions of the sealed environment, including the temperature and surface pressures involved. These conditions can change quickly when the seal is exposed to vibration or lacks the sufficient lubrication. Sealing systems try to compensate for changing interface conditions, but off design pump operations may damage the seal if it is forced into a setting it was not intended for. Be wary of more subtle damage which may result from leakage at the seal interface. The cause of this may be unrelated to the material of the seal or its design.
By taking a more involved approach in the subsystems of your pump, you can save money on seal maintenance and improve its overall efficiency. To purchase mechanical seals and other gaskets, visit Real Seal.
